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CYStech Electronics Corp. Simple Switcher 3A Step- Down Voltage Regulator Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 1/10 PL2576-XXXF5 Features 3.3V, 5V, 12V, 15V, and adjustable output versions. Adjustable version output voltage range, 1.23V to 37V4% max over line and load conditions. Guaranteed 3A output current. Wide input voltage range. Requires only 4 external components 52 kHz fixed frequency oscillator TTL shutdown capability, low power standby mode. High efficiency Uses readily available standard inductors. Thermal shutdown and current limit protection. TO-263-5L Description The PL2576-XXXF5 series of regulators are monolithic integrated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving 3A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, 12V, 15V, and an adjustable output version. Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation and a fixed-frequency oscillator. The PL2576-XXXF5 series offers a high-efficiency replacement for popular three-terminal linear regulators. It substantially reduces the size of the heat sink, and in some cases no heat sink is required. A standard series if inductors optimized for use with the PL2576 are available from several different manufacturers. This feature greatly simplifies the design of switch-mode power supplies. Other features include a guaranteed 4% tolerance on output voltage within specified input voltages and output load conditions, and 10% on the oscillator frequency. External shutdown is included, featuring 50A (typical) standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under fault conditions. Applications Simple high-efficiency step-down (buck) regulator. Efficient pre-regulator for linear regulators. On-card switching regulators. Positive to negative converter (Buck-Boost). PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. Typical Application (Fixed Output Voltage Version) 7V-40V unregulated DC input Feedback 4 Output 2 Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 2/10 +VIN 1 PL2576-5.0 L1 100H D1 1N5822 + +5V regulated output 3A load Cout 1000F + Cin 100F 3 GND 5 ON/OFF Figure. 1 Block Diagram Unregulated DC Input Vin 1 Internal Regulator ON / OFF 5 ON/OFF Feedback Cin + 4 R2 Fixed Gain Error Amp Comparator Driver 1.0k R1 3 Amp Switch 2 Output GND L1 Vout Cout 1.23V band-gap reference 52kHz Oscillator Reset Thermal Current Shutdown Limit 3 + D1 L O A D 3.3V, R2=1.7k 5V, R2=3.1k 12V, R2=8.84k 15V, R2=11.3k For Adjustable version, R1=open, R2=0 Ordering Information Temperature Range -40TA125 Output Voltage 3.3 5.0 12 15 ADJ Package Type PL2576-3.3F5 PL2576-5.0F5 PL2576-12F5 PL2576-15F5 PL2576-ADJF5 TO-263-5L PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. Absolute Maximum Ratings (Note 1) Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 3/10 Maximum supply voltage ............................................................................................................45V ON/OFF pin input voltage .............................................................................................-0.3VV+VIN Output voltage to ground (steady state).............................................................................................-1V Power dissipation .................................................................................................... Internally limited Storage temperature range.............................................................................................-65C to +150C Maximum junction temperature....... ...........................................................................................150C Minimum ESD rating (C=100pF, R=1.5k)..............................................................................2kV Lead temperature (Soldering, 10 seconds).......................................................................... ............260C Operating Ratings Temperature range.............................................................................................. .-40C TJ +125C Supply voltage........................................................................................................................40V PL2576-3.3 Electrical Characteristics Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range Symbol Parameter Conditions Typ 3.3 3.3 75 Min 3.234 3.168/3.135 Max 3.336 3.432/3.465 Units V V % System Parameters (Note 3) Test Circuit Figure 2 VOUT VOUT Output Voltage VIN=12V, ILOAD=0.5A Circuit of Figure 2 6VVIN40V, 0.5AILOAD3A Output Voltage Circuit of Figure 2 Efficiency VIN=12V, ILOAD=3A PL2576-5.0 Electrical Characteristics Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range Symbol Parameter Conditions Typ 5.0 3.3 77 Min 4.9 4.800/4.750 Max 5.1 5.200/5.250 Units V V % CYStek Product Specification System Parameters (Note 3) Test Circuit Figure 2 VOUT VOUT PL2576-XXXF5 Output Voltage VIN=12V, ILOAD=0.5A Circuit of Figure 2 8VVIN40V, 0.5AILOAD3A Output Voltage Circuit of Figure 2 Efficiency VIN=12V, ILOAD=3A CYStech Electronics Corp. PL2576-12 Electrical Characteristics Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 4/10 Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range Symbol Parameter Conditions Typ 12 12 88 Min 11.76 11.52/11.40 Max 12.24 12.48/12.60 Units V V % System Parameters (Note 3) Test Circuit Figure 2 VOUT VOUT Output Voltage VIN=25V, ILOAD=0.5A Circuit of Figure 2 15VVIN40V, 0.5AILOAD3A Output Voltage Circuit of Figure 2 Efficiency VIN=15V, ILOAD=3A PL2576-15 Electrical Characteristics Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range Symbol Parameter Conditions Typ 15 3.3 88 Min 14.7 14.40/14.25 Max 15.3 15.60/15.75 Units V V % System Parameters (Note 3) Test Circuit Figure 2 VOUT VOUT Output Voltage VIN=25V, ILOAD=0.5A Circuit of Figure 2 18VVIN40V, 0.5AILOAD3A Output Voltage Circuit of Figure 2 Efficiency VIN=18V, ILOAD=3A PL2576-ADJ Electrical Characteristics Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range Symbol Parameter Feedback Voltage Feedback Voltage Efficiency Conditions VIN=12V, ILOAD=0.5A, VOUT=5V, Circuit of Figure 2 8VVIN40V, 0.5AILOAD3A VOUT=5V, Circuit of Figure 2 VIN=12V, ILOAD=3A, VOUT=5V Typ 1.230 1.230 77 Min 1.217 1.193/1.180 Max 1.243 1.267/1.280 Units V V % System Parameters (Note 3) Test Circuit Figure 2 VOUT VOUT PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. All Output Voltage Versions Electrical Characteristics Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 5/10 Specifications with standard type face are for TJ=25C, and those with boldface type apply over full operating temperature range. Unless otherwise specified, VIN=12V for the 3.3V, 5.0V, and adjustable versions, VIN=25V for the 12V version, and VIN=30V for the 15V version. ILOAD=500mA. Symbol Ib fO VSAT DC ICL IL IQ ISTBY Parameter Conditions Typ Min 47/42 93 4.2/3.5 Max 100/500 58/63 1.8/2.0 6.9/7.5 2 30 10 200 Units nA kHz V % A mA mA A Feedback bias current VOUT=5V (adjustable version only) 50 Oscillator frequency (Note 8) 52 Saturation voltage IOUT=3A (Note 4) 1.4 Maximum duty cycle (Note 5) 98 (ON) (Notes 4, 8) Current limit 5.8 (Notes 6, 7) Output = 0V Output leakage current Output = -1V 7.5 (Note 6) Quiescent current 5 Standby quiescent 50 ON/OFF pin=5V (OFF) current ON/OFF Control VIH VIL IIH IIL ON/OFF pin logic input level ON/OFF pin input current VOUT=0V VOUT=Nominal output voltage ON/OFF pin=5V (OFF) ON/OFF pin=0V (ON) 1.4 1.2 12 0 2.2/2.4 1.0/0.8 30 10 V V A A Note 1 : Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics. Note 2 : All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). Note 3 : External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the PL2576 is used as shown in the figure 2 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics. Note 4 : Output pin sourcing current. No diode, inductor or capacitor connected to output. Note 5 : Feedback pin removed from output and connected to 0V. Note 6 : Feedback pin removed from output and connected to +12V for the Adjustable, 3.3V, and 5V versions, and +25V for the 12V and 15V versions, to force the output transistor OFF. Note 7 : VIN=40V. Note 8 : The oscillator frequency reduces to approximately 11 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average power dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%. PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. Typical Performance Characteristics (circuit of Figure 2) Norm alized Output Voltage 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 -0.8 -1 -50 -25 0 25 50 75 100 125 Junction Temperature() 1.4 Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 6/10 Line Regulation VIN = 20V,ILOAD = 500mA Normalized at TJ = 25 1.2 1 0.8 0.6 0.4 0.2 0 -0.2 -0.4 -0.6 0 ILOAD = 500mA, TJ = 25 3.3V, 5V & ADJ 12V & 15V 10 20 30 40 50 Input Voltage(V) Dropout Voltage 1.75 1.5 1.25 200 Standby Quiescent Current 175 150 VIN=40V ILOAD=3A ILOAD=1A 1 0.75 0.5 0.25 0 -75 -50 -25 0 25 50 75 100 125 150 Junction Temperature() 125 100 75 VON/OFF = 5V L1 = 150H Rind = 0.1 ILOAD=0.2A 50 25 0 -50 -25 0 25 50 75 100 125 Junction Temperature() VIN=12V Quiescent Current 20 18 16 14 12 10 8 6 4 0 10 20 30 Input Voltage (V) 40 50 6.5 Current Lim it VOUT = 5V, measured at ground pin, TJ = 25 VIN =25V 6 5.5 5 4.5 ILOAD=3A ILOAD=0.2A 4 -75 -50 -25 0 25 50 75 100 125 150 Junction Temperature () PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. Switch Saturation Voltage 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 0 0.5 1 1.5 2 Switch Current (A) 2.5 3 95 Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 7/10 Efficiency -55 90 85 80 ILOAD = 3A 15V OUT ILOAD = 0.2A 5V ILOAD = 3A ILOAD = 0.2A TJ = 25 0 10 20 30 40 50 25 150 75 70 65 60 Input Voltage (V) Oscillator Frequency 8 6 4 2 0 -2 -4 -6 -8 -75 -50 -25 0 25 50 75 100 125 150 Junction Temperature () 5 Minim um Operating Voltage Normalized at 25 4.5 4 3.5 3 2.5 Adjustable version only VIN = 40V 2 1.5 1 VIN = 12V VOUT 1.23V ILOAD = 0.5A 0.5 0 -50 -25 0 25 50 75 100 125 Junction Temperature () Quiescent Current vs Duty Cycle 20 17.5 15 12.5 10 7.5 5 2.5 0 0 20 40 60 80 100 Duty Cycle (%) PL2576-XXXF5 Feedback Voltage vs Duty Cycle 20 Adjustable version only ILOAD = 0.5A VIN=7V 15 10 5 0 Adjustable version only ILOAD = 0.5A VIN=40V VIN=40V -5 -10 -15 -20 0 20 40 60 80 100 Duty Cycle (%) CYStek Product Specification VIN=7V CYStech Electronics Corp. Minim um Power Dissipation 5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 0 10 20 30 40 50 60 70 80 90 100 Ambient Temperature () 100 Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 8/10 Feedback Pin Current JA = 32/W JA = 37/W JA = 50/W 75 50 25 0 -25 -50 Adjustable version only JA = 73/W -75 -100 -75 -50 -25 0 25 50 75 100 125 150 Junction Temperature () Switching Waveforms A 50V 0 4A B 2A 0 4A C D 2A 0 5s/ div Load Current Load Transient Response 100mV Output 0 Voltage Change -100mV 3A 2A 1A 0 100 s / div VOUT=15V A : Output Pin Voltage, 50 V / div B : Output Pin Current, 2A / div C : Inductor Current, 2A / div D : Output Ripple Voltage, 50mV / div AC Coupled Horizontal Time Base : 5s / div PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. Test Circuit and Layout Guidelines Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 9/10 As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance generate voltage transients which can cause problems. For minimal inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible. Single-point grounding (as indicated) or ground plane construction should be used for best results. When using the Adjustable version, physically locate the programming resistors near the regulator, to keep the sensitive feedback wiring short. Fixed Output Voltage Versions +Vin 1 Vin Unregulated DC Input PL2576 Fixed Output Feedback 4 Output 2 L1 100H + Vout + Cin 100F GND 3 ON / OFF 5 D1 MBR360 Cout 1000F L O A D Cin--100F, 75V, Aluminum Electrolytic Cout--1000F, 25V, Aluminum Electrolytic D1--Schottky, MBR360 L1--100H, Pulse Eng, PE92108 R1--2k, 0.1% R2--6.12k, 0.1% Adjustable Output Voltage Version +Vin 1 7V-40V Unregulated DC Input Feedback 4 PL2576-ADJ Output 2 L1 100H + Vout 5.00V R2 L O A D + Cin 100F GND 3 ON / OFF 5 D1 MBR360 Cout 1000F R1 Vout=VREF(1+ R2=R1( Vout VREF R2 ) R1 -1) where VREF=1.23V, R1 between 1k and 5k Figure 2 PL2576-XXXF5 CYStek Product Specification CYStech Electronics Corp. TO-263-5L Dimension Spec. No. : C543F5 Issued Date : 2004.02.27 Revised Date : Page No. : 10/10 Marking: 2576-XXX Style: Pin 1.Vin 2.Vout 3.GND 4.Feedback 5.ON/OFF 5-Lead TO-263-5L Plastic Package CYStek Package Code: F5 *: Typical DIM A A1 B b c c1 D Inches Min. Max. 0.176 0.184 0 0.006 0.061 0.069 0.028 0.036 0.012 0.021 0.046 0.054 0.389 0.401 Millimeters Min. Max. 4.47 4.67 0 0.150 1.560 1.760 0.710 0.910 0.310 0.530 1.170 1.370 9.880 10.180 DIM E e e1 L L1 L2 V Inches Min. Max. 0.323 0.339 0.067(typical) 0.264 0.272 0.596 0.612 0.200 0.216 0.092 0.108 0.220REF Millimeters Min. Max. 0.820 0.860 1.700(typical) 0.670 0.690 15.140 15.540 5.080 5.480 2.340 2.740 5.600REF Notes: 1.Controlling dimension: inch 2.Maximum lead thickness includes lead finish thickness, and minimum lead thickness is the minimum thickness of base material. 3.If there is any question with packing specification or packing method, please contact your local CYStek sales office. Material: * Lead: 42 Alloy ; solder plating * Mold Compound: Epoxy resin family, flammability solid burning class: UL94V-0 Important Notice: * All rights are reserved. Reproduction in whole or in part is prohibited without the prior written approval of CYStek. * CYStek reserves the right to make changes to its products without notice. * CYStek semiconductor products are not warranted to be suitable for use in Life-Support Applications, or systems. * CYStek assumes no liability for any consequence of customer product design, infringement of patents, or application assistance. PL2576-XXXF5 CYStek Product Specification |
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